Battery Pack Assembly

battery pack assembly lithium cells manufacturing

Energy Storage

Custom lithium-ion, LiFePO4, and NiMH battery pack assembly with BMS integration, safety testing, and export certification support.

Overview

Keiteq Direct assembles custom battery packs for industrial, automotive, and consumer applications. We work with lithium-ion (18650, 21700, pouch, prismatic), LiFePO4, and NiMH cell formats, integrating battery management systems (BMS), protection circuits, connectors, and enclosures to produce a complete, tested pack. Our team supports UN38.3 and IEC 62133 certification processes. This is a growing capability at Keiteq, with increasing capacity and expertise in battery pack assembly for Southeast Asian and global markets.

Capabilities

  • Lithium-ion (18650, 21700, pouch, prismatic) pack assembly
  • LiFePO4 pack assembly for industrial and EV applications
  • NiMH pack assembly
  • BMS integration and programming
  • Spot welding and laser welding of cell interconnects
  • Capacity and cycle testing
  • UN38.3 and IEC 62133 certification support
  • Custom enclosures: plastic injection molded or sheet metal

How we work

Our Process

01

Specification Review

We review your voltage, capacity, discharge rate, size, and certification requirements to select the right cells and BMS.

02

Prototyping

A prototype pack is assembled, tested, and submitted for your approval before production tooling is committed.

03

Production Assembly

Cells are sorted, welded, BMS-integrated, and assembled into enclosures on our dedicated battery assembly line.

04

Test & Ship

Every pack is capacity-tested and safety-verified before being packed and shipped with full test records.

Why choose us

Key Benefits

Full Pack Solution

We supply cells, BMS, connectors, and enclosures, assembling and testing a complete pack ready for integration into your product.

BMS Expertise

Our engineers select and programme BMS units to match your voltage, capacity, charge/discharge rate, and protection requirements.

Safety Testing

Every pack is capacity-tested and subjected to overcharge, over-discharge, and short-circuit protection verification before shipment.

Certification Support

We support UN38.3 transport testing and IEC 62133 safety certification, coordinating with accredited test laboratories on your behalf.

Custom Enclosures

Plastic and sheet metal enclosures are produced in-house, ensuring a precise fit and consistent quality.

Scalable Production

From 100-piece pilot runs to tens of thousands of packs per month, our assembly lines scale to your demand.

Industries served

Applications

Electric Vehicles & E-BikesIndustrial AGVs & RoboticsEnergy Storage SystemsPower ToolsMedical DevicesMarine & RVTelecommunications BackupConsumer Electronics

Design Your Custom Battery Pack

Tell us your voltage, capacity, and application and we will propose a pack solution.